Automatic Dishwasher Powder Formulation – Manufacturing Tech Pack

The Flexible Professional: Automatic Dishwasher Powder

Precision Dosing. Rapid Solubility. Unbeatable Economy.

While tablets offer convenience, they lack flexibility. A tablet is too much for a half-load and often fails to dissolve in short “Eco” cycles. Dishwasher Powder remains the choice of professionals and savvy consumers who want total control over their wash cycle.

Our Automatic Dishwasher Powder Formulation is a heavy-duty, enzyme-rich blend designed to outperform budget tablets while offering significantly lower cost-per-wash.

This formulation solves the two biggest complaints about powders: Caking (Clumping) and Residue. We utilize a specialized “Free-Flowing” agent system that keeps the powder loose and dry in the box, ensuring it dispenses perfectly every time.

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The Triple-Action Cleaning System

This is not just soda ash; it is a complex chemical matrix.

• Enzymatic Power: The formula relies on heat-stable Protease (to eat dried egg and meat) and Amylase (to break down pasta and rice starches). These enzymes are selected to activate instantly, even in 45°C quick cycles.

• Oxygen Bleaching: Includes Sodium Percarbonate to chemically oxidize stubborn tea and coffee stains that surfactants alone cannot remove.

• Glass Corrosion Protection: Contains specific silicates and zinc salts to protect glassware from the “Cloudy Etching” effect caused by repeated washing in hot, alkaline water.

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Commercial Advantages

• The “Eco-Dose” Marketing: You can market this as an environmentally friendly option. Users use only what they need (e.g., 20g for light loads vs. 40g for heavy pots), reducing chemical waste compared to fixed-dose tablets.

• Simple Manufacturing: Requires only a Ribbon Blender or Paddle Mixer. No expensive tablet presses or PVA wrapping machines are needed.

• High Margin: Raw materials for powder are significantly cheaper than liquid capsules or multi-layer tablets, offering excellent profit margins.

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Technical Specifications

• Format: Free-Flowing Granular Powder.

• Appearance: White Powder with Colored Speckles (Blue/Green Enzyme Prills).

• pH (1% Solution): Alkaline (10.0 – 11.0).

• Solubility: 100% Soluble (No sandy residue).

• Density: Optimized for standard measuring scoops.

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What You Receive (The Tech Pack)

• Master Formulation (Excel): Precise ratios of builders, alkalis, bleach, and enzymes.

• Mixing Sequence: Critical instructions on when to add the liquid non-ionic surfactants to the dry powder to prevent lumps (“Wet-out” procedure).

• Enzyme Stability Guide: How to prevent the bleach component from killing the enzymes during storage.

• Anti-Caking Additives: Which flow aids to use to ensure the product remains pourable in humid climates.

Bring back the control. Manufacture the powder that cleans without compromise.